The use of Nylon pulleys with ball bearings eliminates wear on the cable wires.
The same pulleys are used throughout the FAT system except for the small pulley used on the accelerator’s driver’s side floor assembly. The pulleys outside diameter is 1 5/8 inches.
Picture shows Item #: f-pul .
Cable housing (often referred to as the outer cable) is 3/8 inch in diameter and has a white nylon inner sleeve in order to reduce friction and to protect the cable from wear. The nylon white inner sleeve has been swaged together with the main housing using the steel end as shown: Note A
Note B: When the housing is tied into a knot, the white nylon inner slides into the main part of the housing at the cut end (opposite end of steel end). If the cable housing is cut to size by first tying it into a knot; then when the knot is released, a part of the nylon white inner will be left protruding.
Picture shows Item #: fh-48 or fh-84.
When the knot is released from the cable housing, the white nylon inner is left protruding.
Picture shows partial view of Item #: fh-48 or fh-84.
Brake and Clutch Drivers Side Floor Assembly: View 1
Note that the white nylon inner of the cable housing will fit into the inner hole of the floor assembly. As a result, the cable never comes into contact with hard steel, which eliminates any possibility of cable wear.
Picture shows Item #: fxfas.
Brake and Clutch Drivers Side Floor Assembly: View 2
Picture shows Item #: fxfas.
Passenger side cable ends are looped around a thimble.
Picture shows partial view of Item #: fc-67 or fc-98.
Cable fastening hole in pivot arm is threaded. This, along with the use of a lock nut, allows the cable loop to be kept loose so that it can pivot.
Picture shows Item #: FAT3.
Driver’s Side Cable To Pedal Arm Clamp
Picture shows Item #: fxclm.
Driver’s Side Cable To Pedal Arm Clamp: Disassembled View
The use of a shoulder bolt allows the cable to pivot on the clamp.
Picture shows disassembled view of Item #: fxclm.
Driver’s Side Accelerator Floor Assembly:
The dual accelerator pedal uses a small 1/16 diameter cable run inside the same sized housing as the brake/clutch part of the kit. The driver’s side floor assembly is low profile measuring 1 ¼ inches high.
Picture shows Item #: fxfaa.
Driver’s Side Accelerator Floor Assembly Parts:
Uses a 1 inch outside diameter pulley made with ball bearings.
Picture shows disassembled view of Item #: fxfaa.
Fastening the accelerator cable to the vehicles pedal:
A 3/32 inch diameter hole is drilled into the vehicles accelerator pedal about 3/8 inch from the pedal’s edge. The clip shown on the right is placed onto the dual control’s accelerator cable. The cable is then brought up through the hole, makes a loop, is brought back through the clip followed by tightening the set screw.
This part measures 5/16 by 3/8 by 3/8 inches.
Picture shows Item #: faclm.